Frequently problem processing of loader (11-15)

11. Loading program running normally four wheels to produce abnormal sounds

The cause of the problem: the fixed cone roller bearing of the wheels is damaged, the planetary wheel shaft roller bearings are damaged, the broken teeth of the solar gear and the planetary gear are damaged, the inner gear is with teeth, the connection between the inner gear and the inner gear support frame Bolt is damaged.
Treatment: Replace the bearings, adjust the gap and replace the roller bearings, replace the solar wheel and planet wheel, replace the inner gear, and replace the bolt × 75.

12. Fighting will not rise or turn over

Reason: The main safety valve of the working allocation valve is stuck.
Method: Open the main safety valve for cleaning, please be careful, do not loose the pressure of the back of the safety valve.
Failure analysis: After the safety valve is stuck, all the oil of the working pump flows into the oil return pipeline, and the oil circuit of the oil cylinder and the tank cylinder cannot establish the required work pressure. As a result, the corresponding motivation arm and fighting do not Will move. Such faults are usually caused by poor cleanliness of the hydraulic system. For machines with longer usage time, hydraulic oil and oil absorption filter should be fully checked or replaced.

13. Light loading speed is normal. After exceeding a certain weight, it suddenly does not rise or rises very slowly. The failure of the hot and cold car is basically the same. Fighting can raise it, but it cannot reach a maximum height.

Reason: 1) overload. 2) Setting pressure of the main safety valve of the working allocation valve decreases.
Method: 1. Eliminate overload. Overload will cause early damage to the main safety valve and work pump! 2. Clean the main safety valve and re -calibrate the pressure.
Note: Setting pressure must meet the requirements of the use instructions. Setting pressure Excessive pressure may cause serious damage to the working pump, and the working valve and high -pressure oil pipe!

14. Slowly lift the moving arm, the heavier the shovel, the slower the increase of the speed; the degree of failure after the hot car will increase

Reasons: (1) Increase the piston sealing circle of the cylinder prematurely. Judgment method: raise the arm of the moving arm to the highest position, remove one of the piston rod cavity of the piston rod cavity of the cylinder, put the operating arm rod of the working allocation valve at the “elevator” position, and then step on the medium high -speed accelerator to observe the increase of the cylinder interface. There are usually slight leaks, as well as other oil tanks.
(2) The efficiency of the working pump is reduced. After excluding the first reason, it can basically be judged that the efficiency of the working pump is reduced.

Failure analysis: The speed of the moving arm mainly depends on the speed, the efficiency of the working pump, and the leakage of the oil circuit. Improve the damage to the piston sealing of the oil cylinder or the efficiency of the working pump, the leakage will increase accordingly, and it will increase as the work pressure increases. That is, the heavier the material, the slower the slower.

15. The moving arm stops at a certain position, and it cannot stop

Reasons: Improve the damage of the sealing parts on the piston on the oil cylinder, and the work assignment of the gap between the valve stem and the valve body.
Removal method: Replace the sealing of the piston, check whether the gap between the valve stem and the valve is too large, and replace the working allocation valve.

Frequently problem processing of loader (11-15)

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Post time: Apr-02-2024